What Is The Process?
Quench Tank Cooling – Metal products that have been heated in a furnace need to be cooled in water quickly to ensure that the material is hardened (tempered).
Usually there is a large tank of water that starts at a temperature and is heated quickly by the piece of metal.
Normally the tank is allowed to a set level it must not rise above this and this must be allowed in the calculation.
Full Turnkey Solutions
Aqua’s aim is to build a life-long relationship with our customers, becoming essentially a “one stop shop” for all your temperature control requirements, for now and the future. The three divisions of our business – Sales, Hire & Service – enable us to help clients every step of the way.
Our USP is our ability to offer clients a complete turnkey solution. We’ll work with you from initial site visit and system design to installation and commissioning. Our services include:
- Free design consultancy, including AutoCAD drawings, 3D modelling and energy calculations
- Mechanical and electrical installation – encompassing civil works, offloading & positioning, pipework installation, mains power and cabling, all CDM compliance, full project management and delivery
- Aftersales support – including preventive maintenance plans to maximise product lifespan and efficiency
Our business is built on our core values of technical excellence, care, integrity and a “can do” attitude. We train all our people to be specialists in what they do – innovative engineers dedicated to providing practical, effective and efficient solutions supported by second-to-none customer service.
Typical Products Used In The Metal Finishing Industry
Quench Tank Cooling Application Considerations
- What is the temperature of the chilled water required?
- What water pressure do you require at the tools?
- What is the plastic throughput per hour?
- What type of plastic is being used?
- What is the in/out differential?
Why Is Cooling Required For The Quench Tank Cooling Process?
Roll cooling is required to take the heat out of the plastic. These roller can be temperature controlled, they can require cooling at different temperatures. They are designed to change the plastic from a soft state to a harden state. Flow rate through the rolls can be very high!
What Must The Cooling System Include?
Some of the larger machines have temperation units on them and therefore require low pressure pumps but also have low temperature differences and therefore a buffer tank with separate process and chiller recirculation pumps is advisable. On smaller systems a manual By-Pass on chiller circuit is acceptable. It is likely the water flow could change during operation so it if important the chiller always has its required minimum flow.
A lot of these systems apart from APET can run at 25C water supply therefore ambient cooling products could be applied.
How To Calculate The Cooling
Tools = Plastic through put x Plastic Factor = Cooling Duty in KW
You May Also Want To Consider
Why Call Aqua?
Established in 2001, Aqua Group are a market leading force in the design and supply of innovative temperature control solutions. Our team has a vast product knowledge base and years of application experience and is focused on finding the most energy efficient and price competitive solution for your specific business needs.
Whether you’re an end user looking for a bespoke cooling system design or a trade customer trying to source a single chiller unit, our specialist engineers are on hand to help. Aqua Group’s core values – Technical Excellence, Can-do Attitude, Integrity and Care – are at the heart of everything we do, and we always strive to achieve the highest level of customer service experience.
For help with product selection and technical advice call our sales team today on 0333 004 4433.