What Is The Process?

Die casting is very similar to injection moulding only its molten metal and not plastic that is injected into the mould.

There is still a hydraulic motor but not usually as large on injection moulding and mould cooling for the work piece.

Full Turnkey Solutions

Aqua’s aim is to build a life-long relationship with our customers, becoming essentially a “one stop shop” for all your temperature control requirements, for now and the future. The three divisions of our business – Sales, Hire & Service – enable us to help clients every step of the way.

Our USP is our ability to offer clients a complete turnkey solution. We’ll work with you from initial site visit and system design to installation and commissioning. Our services include:

  • Free design consultancy, including AutoCAD drawings, 3D modelling and energy calculations
  • Mechanical and electrical installation – encompassing civil works, offloading & positioning, pipework installation, mains power and cabling, all CDM compliance, full project management and delivery
  • Aftersales support – including preventive maintenance plans to maximise product lifespan and efficiency

Our business is built on our core values of technical excellence, care, integrity and a “can do” attitude. We train all our people to be specialists in what they do – innovative engineers dedicated to providing practical, effective and efficient solutions supported by second-to-none customer service.

Case Studies

Typical Products Used In The Metal Finishing Industry

Free Cooling

ENR Chillers

Die Casting Application Considerations

  • What is the water temperature required?
  • What is the water pressure required?
  • What material is being used?
  • What is the material throughput?
  • What is the hydraulic motor size?

Why Is Cooling Required For The Die Casting Process?

To cool the mould there are cooling pass-ways in the mould, cooling water flows around these pass ways to remove the heat from the product. This transfers the heat into the water requiring cooling.

The hydraulic oil is pumped around the system at high pressure for all the robotic parts on the machine. The hydraulic oil heats up when the hydraulic pump runs caused by the machine cycling. The hydraulic oil passes through a heat exchanger with water passing through the secondary circuit removing the heat from the oil.

How To Calculate The Cooling

Tools = Material through put x (SHC of material x kg/hr x temperature difference) + Material through put x latent heat of solidification of material) = Cooling Duty in KW

Hydraulics = 400 kcals / 1 hour x hydraulic motor size / kcals = Cooling Duty in KW

You May Also Want To Consider

Quench Cooling

Induction Welding

Spot Welding







Why Call Aqua?

Established in 2001, Aqua Group are a market leading force in the design and supply of innovative temperature control solutions. Our team has a vast product knowledge base and years of application experience and is focused on finding the most energy efficient and price competitive solution for your specific business needs.

Whether you’re an end user looking for a bespoke cooling system design or a trade customer trying to source a single chiller unit, our specialist engineers are on hand to help. Aqua Group’s core values – Technical Excellence, Can-do Attitude, Integrity and Care – are at the heart of everything we do, and we always strive to achieve the highest level of customer service experience.

For help with product selection and technical advice call our sales team today on 0333 004 4433.